1HIPERPRESS - composition of mixture for hypercompression
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composition of mixture for hypercompression

mix made from raw material, cement and pigment ...

Preparation of moulded mixture is a first stage of HIPERPRESS production. The mixture for HIPERPRESS brick production consists of 3 components:

  • main raw material
    wastes of workings of lime-stone rocks, such as lime-stone, coquina, marl, marble and so on are the most suitable raw materials (see raw materials);
  • cement
    portland cement of category from 300 to 500 depending on requirements to farbricated brick;
  • pigment
    standard mineral pygments or improvised finely grinded rocks of required colour are used;

The water (up to 8% content) is added when required during mixing. One should care purity of water to avoid undesirable effects. The water must be drinking and running.

It has been proved by our working experience that care of cement quality and water purity should be taken also.

moulded mixture composition

La composición de la mezcla recomendad para los ladrillos vistos HIPERPRESS es:

  • 90% - materia prima principal
    (por ejemplo, finos de caliza)
  •   8% - cemento portland
    (por ejemplo, 300)
  •   2% - pigmento
    (por ejemplo, rojo)

mixture components consumption

Consumption of componens of moulded mixture ( main raw materials, cement and pygment) depends on performance and working conditions of HIPERPRESS mini-plant:

 
 plant pcs/htn/hraw material annual consumption (90%)
1s x 8h x 6d 2s x 8h x 6d 3s x 7h x 6d 3s x 8h x 7d 
 HP-300  300  1,211  3.031 tn 6.062 tn 7.956 tn 10.608 tn
 HP-600  600  2,422  6.062 tn 12.123 tn 15.912 tn 21.216 tn
 HP-1200  1200  4,844  12.123 tn 24.247 tn 31.824 tn 42.432 tn
 HP-1800  1800  7,266  18.185 tn 36.370 tn 47.736 tn 63.648 tn
 HP-2400  2400  9,688  24.247 tn 48.493 tn 63.648 tn 84.863 tn
 load.: 29% load.: 57% load.: 75% load.: 100%
 
 plant pcs/htn/hcement annual consumption (8%)
1s x 8h x 6d 2s x 8h x 6d 3s x 7h x 6d 3s x 8h x 7d 
 HP-300  300  0,108  269 tn 539 tn 707 tn 943 tn
 HP-600  600  0,215  539 tn 1.078 tn 1.414 tn 1.886 tn
 HP-1200  1200  0,431  1.078 tn 2.155 tn 2.829 tn 3.772 tn
 HP-1800  1800  0,646  1.616 tn 3.233 tn 4.243 tn 5.658 tn
 HP-2400  2400  0,861  2.155 tn 4.311 tn 5.658 tn 7.543 tn
 load.: 29% load.: 57% load.: 75% load.: 100%
 
 plant pcs/htn/hpigment annual consumption (2%)
1s x 8h x 6d 2s x 8h x 6d 3s x 7h x 6d 3s x 8h x 7d 
 HP-300  300  0,027  67 tn 135 tn 177 tn 236 tn
 HP-600  600  0,054  135 tn 269 tn 354 tn 471 tn
 HP-1200  1200  0,108  269 tn 539 tn 707 tn 943 tn
 HP-1800  1800  0,161  404 tn 808 tn 1.061 tn 1.414 tn
 HP-2400  2400  0,215  539 tn 1.078 tn 1.414 tn 1.886 tn
 load.: 29% load.: 57% load.: 75% load.: 100%
 

Note:2s x 8h x 6d means work in 2 shifts x 8 hours x 6 days a week.